Selected project / 01

Experimental
rocket design
& testing.

From a CAD model to physical hardware.
A study in design, prototyping, and iteration.

  • Mechanical design
  • CAD
  • Prototyping
Onshape component design for the experimental rocket project
Onshape design study Concept → hardware

The project

Designed on screen.
Understood through testing.

Across multiple iterations, I connected research and CAD with material selection, fabrication, and assembly. An early group build led to a later version with greater independent design responsibility. The learning came from taking the design into the real world—including where it fell short.

01

Research & planning

Understanding the system before building it.

I explored rocket design, materials, propulsion concepts, and available hardware. The project became an opportunity to connect component choices with the practical challenges of building a complete physical system.

Component research · Material selection · Prototype planning

Two graphite nozzle product views isolated from a sourcing reference
Commercial hardware reference. Product photograph cropped from a sourcing listing.
02

CAD & component design

Turning concepts into geometry.

I used Onshape to explore component geometry and developed a nose-cone design for the build. Working in CAD helped connect the intended form of a part to the next step: making and integrating it. SolidWorks is now my primary CAD platform; the model documented here is from Onshape.

Onshape CAD model showing an axisymmetric component with a narrow central section
Design study in Onshape — exploring component geometry before fabrication.
03

Materials & fabrication

From the screen to physical parts.

The later design brought together a carbon-fiber tube for the airframe, a 3D-printed nose cone, and selected hardware. Printing the nose cone made the design tangible and provided a physical part to evaluate alongside the rest of the assembly.

Exterior view of the black 3D-printed nose cone
3D-printed nose cone — exterior form and visible print finish.
Interior view of the hollow 3D-printed nose cone held in a hand
Interior view — documenting the hollow part and printed construction.
Carbon-fiber tube resting on grass
Carbon-fiber tube selected for the later airframe.
Graphite nozzle with its surrounding background cleaned up
Graphite nozzle hardware. Background cleaned for presentation.
04

Build & integration

Learning at the interfaces.

An earlier version was completed as a group project. I took on more independent leadership and design responsibility in a later iteration, bringing together research, CAD, sourced parts, and prototype assembly. Each build made the relationship between individual components and the overall system more concrete.

Early white rocket body fitted with wooden fins
Earlier prototype — a simple body and wooden fins document the starting point.
05

Testing & observation

Real hardware. Real limitations.

Physical tests provided qualitative observations to inform the next iteration. The photographs document ground testing and the experimental setup. Results were limited; these images do not establish a successful flight, measured thrust, or validated performance.

Test outcome: limited results. Observations informed the next iteration.

Rocket prototype attached to a support during a ground burn test
Ground-test observation — documenting the prototype during a burn.
06

Iteration & lessons learned

The result is also a design input.

The value of this project was in following a design through to hardware and seeing where the result fell short. Moving from a group build to greater independent responsibility strengthened my approach to research, component selection, and practical problem solving.

01

Design for the whole assembly

A component model is only part of the problem. Materials, manufacturing, and the way parts come together all matter.

02

Separate observation from evidence

Visible test behavior is useful documentation, but it is not a substitute for measurements or proof of successful flight.

03

Carry the learning forward

Limited results are worth documenting. They expose the questions a future design and test plan need to answer.

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